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Ranges of anchoring bolts with plastic expansion case

      The anchoring bolt with plastic expansion case made in our company is assembled with plastic cone, plastic case, metal rod and accessories. The product acquired the national Patent (ZL0.1260373). It is original creation in China, features of light weight, compact, easy for installation and operation, long service life, strong anchoring strength, metal rod is recovery and multiplying etc. Its advantage is to achieve anchoring by means of pulling the plastic cone by metal bolt, to make the plastic expansion case close to the rock hole wall. This kind of bolt has abandoned the traditional resin-glue mode. No need anchoring agent, lowered labor intensity, less conveying amount makes it lower cost and energy saving. It can be widely used in the safety supporting fields such as coal mine tunnel, culvert and so on.

Ⅰ. Structure, specifications and marks

  1.Drawing of products structure
  2.Products specifications
    The anchoring bolt with plastic expansion case can be classified as type 32 and 42. Other
specifications are also customized.

  3.Products marks
     Example: MTS42/16×1600HTL indicates the expansion bolt with plastic case that matches the hole diameter 42, metal rod diameter 16mm, length 1600mm specified in the enterprise standard from Hengshui Tianli Mining Facilities Co., Ltd
  Ⅱ.Operating principle
     
Anchoring principle of the bolt with plastic expansion case is to cause a radial force by means of action of initial bolt plastic expansion case and the angular surface of cone, friction shall happen so that to achieve anchoring effect. Then pull the plastic cone move axially through the final anchor to strengthen the action force between plastic expansion case and rock hole wall. The required anchoring strength shall then be achieved.
   Ⅲ. Product performance:
    
1. Test anchoring strength ≥50KN (meet the standard of MT146.1-2002).
Type Diameter of metal rod(mm) Analogous aperture(mm) Integrated anchoring strength(KN)
Type32 φ14
32+ 2
0
≥40
φ16
32+ 2
0
≥50
Type42 φ14
42+ 2
0
≥40
φ16
42+ 2
0
≥50
φ18
42+ 2
0
≥70
2. Fire resistance, and anti static electricity, meet the standard of MT133-1995
3. Metal rod, tray can be recovery and multiplying.
4. Specifications and sizes of type 32 and 42 metal rod (mm)
Specifications and sizes of type 32 and 42 metal rod   (mm)
Type Thread diameter Total length ±10
Type 32 M14 1400
1600
M16 1600
1800
Type 42 M14 1400
1600
M16 1600
1800
M18 1800
2000

Remarks: Other lengths can also be chosen by the customers

5. Physical performance of plastic cone and expansion case
Physical performance of plastic cone and expansion case
Item Index
Tensile strength(MPa) ≥30
Vicat softness temp(℃) ≥80
Hardness(R) ≥85
Ⅳ. Installation method
     (1). To screw the thread of metal rod head into plastic cone nut until can not rotate further. To cover the expansion case, pick a specially made anchoring facility, which is equal length with the metal, push the plastic cone together with the plastic expansion stably into the bottom of the hole, and ensure the plastic expansion case fit with the plastic cone;
     (2). To hit end of the special anchoring facilities with a hammer not less than 1.5kg, to make the plastic expansion case move axially to the range of specified line. ( mark on the special anchoring facilities so that to fix its axial distance ), to make the expansion case closely touch the hole wall, thus, self-lock happened, initial anchor finished.
     (3). To assemble the tray, fasten the nut with torque spanner. Fasten torque shall be 70N•m for M14 metal rod; 110N•m for M16 metal rod; 140N•m for the M18 metal rod, final anchoring shall finish, installation all be done.

Ⅴ. Points for attention

     (1)Drilling holes with 42 (32) drilling bits, diameters of rock holes shall be within the scope of 42+2.0mm(32+2.0mm). Depth of the holes shall be slightly smaller (40mm-50mm ) than total length of plastic expansion bolts. Sand or dust inside the rock holes must be cleared (cleansing with water or blowing with wind). Holes must be perpendicular.
     (2)This product is mainly used for being assistant anchoring. Test shall be done strictly and use carefully under the environment that the rock stratum is extremely loose (pressure resistance strength <14.75MPa,f<1), ambient temp. is lower than 0℃ and higher than 40℃.
     (3). Avoid to make the final anchoring without doing initial anchoring. Pulling and stretching test shall be done after the final anchoring reach the moment torque.

Ⅵ. Recovery of metal bolt

     Clench the tail of the bolt with spanner, rotate it counter-clock wisely and make the bolt off the cone (integrated rotated out). To remove the tray, recover it and the bolt.

Ⅶ. Storage and routine maintenance

   Stored in clean, dry and ventilate places, and place the products 10 cm high from the ground. Keep the temperature. Within the range of -3-40℃. Piled height 5 layers. Avoid sunlight. Plastic parts shall strictly avoid impact in case cracks or breakage occur that influence its physical performance. Metal rods should be stacked perpendicularly ( axial angle shall be smaller than 30°) or place horizontally, but must be make them fully touch the horizontal support or pad in order to avoid bending and influence installation.
     
 

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